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Year 2004

 

 

Featured Speaker

Louis E. Morando
Vice President, SPM Instrument

TITLE
Technology Overview: SHOCK Pulse Method

BIOGRAPHY
A Connecticut native who graduated from the University of Connecticut with a Bachelor’s of Science degree in Chemical Engineering. His early career consisted of the design and manufacture of heat transfer equipment and pressure vessels for the Nuclear Power Industry with a progression into the sales of this equipment for seven years.

In addition, he has 11 years experience in the design and manufacture of large tonnage compression and refrigeration systems using rotary screw compressors. He has held the managerial positions of Refrigeration Sales Manager and then Plant Manager of Industrial Refrigeration Division.

Lou currently has 17 years of experience in the sales and application of Predictive and Preventive Maintenance Systems and Products for bearing and machine condition monitoring.

He has written and presented numerous papers on the Practical Approach to Machine and Bearing Condition Monitoring at such conferences as the Vibration Institute, National Pulp and Paper Maintenance Conference and the National Predictive and Preventive Maintenance Conference.

ABSTRACT
The name, SPM, is derived from the technology that SPM Instrument developed and patented in the early 70’s in Sweden. The Shock Pulse Method is the monitoring and analyzing of high frequency compression (shock) waves generated by a bearing while rotating. From this research, empirical data was developed and patented to measure the theoretical film thickness of the lubricant in the rotating bearing along with an analysis of the overall condition of the bearing surfaces.

The way these signals are separated is really what makes this technology unique. Unlike vibration analysis that monitors a broad vibration band and then tries to isolate unique frequencies; SPM has developed a means to only “look” at the high frequency signals of antifriction bearings. Having ensured that the signal quality truly reflects a bearing signal, the development of a defined database by SPM became practical. The ability to analyze lubrication changes versus surface damage becomes more practical and repeatable.

Through years of testing, this database has been developed and perfected so as to represent the “True” operating condition of the bearing being monitored. Regardless of whether the bearing is 5 days old or 5 years old the reading taken represents the operating condition at that time.

A Practical Approach to Bearing Condition Monitoring:
The Shock Pulse Method

A. Theory:
1. What is Shock Pulse?
2. How it differs from vibration.
3. Pro’s and Con’s.

B. Application:
1. Where it can be used.
2. How to implement it.
3. What is needed to start a program?

C. Evaluation:
1. How does lubrication monitoring work?
Preventive maintenance.
2. Does reported damage require bearing replacement?
3. How are alarm levels determined?
4. Data logger versus non-data logger.
5. How do you determine what equipment to monitor?
6. How frequent do you monitor.

D. The Practical Alternative.

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Klick here for information about Pulp and Paper Reliability and Maintenance Conference Atlanta, Georgia, October 18-22, 2004